在精密领域,小型等静压压片机以其紧凑的设计、高压和用户友好的功能而大放异彩。它的作用远不止于此--它是简化生产流程、提高产品性能的入口。让我们一起揭开这一技术奇迹的操作步骤和注意事项。
电动压片机的操作步骤
![问题 5:松开注油孔。](https://image.kindle-tech.com/images/articles/393/b192e3337fad529ad3b29f023c23aaac65b07de46fddc.jpg)
1.将样品放入模具并组装。
![](https://image.kindle-tech.com/images/articles/393/b43f7768e22f05b50277b363e62c36ad65b07df07a6e1.jpg)
2.将模具放入压片机。
![加油时,加油孔不能太紧,否则会导致压片泵无法泵出油,造成无压力。](https://image.kindle-tech.com/images/articles/393/1be16cccf75a9aa2da13737b3a404cfa65b07dfa7f501.jpg)
3.按下模式键,屏幕显示 LocP。
![问题 6:更换液压油。](https://image.kindle-tech.com/images/articles/393/d93d05bb8b0c027a543427e65f74ad1a65b07e0825318.jpg)
4.再按▲键设置 0001,然后按模式键进入控制菜单。
![](https://image.kindle-tech.com/images/articles/393/cda38bc0bc52d4608ecc346baf32d68165b07e21e8d3f.jpg)
5.选择 RL1F,按下模式键,进入压力设置界面。
![压片机最好使用清洁的 46 号抗磨液压油。如果颜色变黑或有许多颗粒,则需要及时更换。](https://image.kindle-tech.com/images/articles/393/3a9cf6983947e23a9da156b27f9734f765b07e2941759.jpg)
6.再按▲/▼键设置压力停止值,然后按下模式键返回菜单。
![1.1.将样品放入模具并组装。](https://image.kindle-tech.com/images/articles/393/f7ee2f0ea60596b31dce09872b2c6d4865b07e30a210f.jpg)
7.选择 RL1H,按下模式键进入并设置压力补偿值。
![2.将模具放入压片机。](https://image.kindle-tech.com/images/articles/393/dc499b64ab8bce0cda35a55dab9ec79365b07e3b4f85d.jpg)
8.按下模式键返回菜单。选择结束后,按下模式键退出菜单并保存记录。
![3.按下模式键,屏幕显示 LocP。](https://image.kindle-tech.com/images/articles/393/2037850d4a18c4f9110f4cbad0c2d38a65b07e420adab.jpg)
9.拧紧排水阀杆。
![4.再按▲键设置 0001,然后按模式键进入控制菜单。](https://image.kindle-tech.com/images/articles/393/a9fce9a767eda25413e57ad9bb14825665b07e4ad07eb.jpg)
10.按绿色启动键。
![5.选择 RL1F,按下模式键,进入压力设置界面。](https://image.kindle-tech.com/images/articles/393/5e70c19ae0c41c43faae464a1df024c865b07e7dee9cd.jpg)
11.压片机开始按照设定压力加压。
![6.再按▲/▼键设置压力停止值,然后按下模式键返回菜单。](https://image.kindle-tech.com/images/articles/393/298af5050517cf2203b216445c8c305d65b07e86889ef.jpg)
12.压片机达到设定压力,停止加压并保持压力。
![7.选择 RL1H,按下模式键进入并设置压力补偿值。](https://image.kindle-tech.com/images/articles/393/be5199c9157e09d9142fd832edcb26b265b07e915f545.jpg)
13.可手动施加微压。
![8.按下模式键返回菜单。选择结束后,按下模式键退出菜单并保存记录。](https://image.kindle-tech.com/images/articles/393/ea154e6dd1655ea4a6e7faf12a94b9f265b07ea136dc7.jpg)
14.按绿色开关停止设备。
![9.拧紧排水阀杆。](https://image.kindle-tech.com/images/articles/393/0f411e635e36b4c46e1527d5446e432f65b07eaa1212d.jpg)
15.松开放油阀,释放压力。
![10.按绿色启动键。](https://image.kindle-tech.com/images/articles/393/ca3ebc36fd9477e3c485f00cf374085b65b07ecd448cc.jpg)
16.取下模具。
电动压片机更换液压泵
![11.压片机开始按照设定压力加压。](https://image.kindle-tech.com/images/articles/393/08ffedbad52e6e8b7865fcfb42c46cfa65b0803dd21ec.jpg)
1.打开机箱侧盖。
![12.压片机达到设定压力,停止加压并保持压力。](https://image.kindle-tech.com/images/articles/393/47dc3c9320b4a04519db73325d26fdbc65b080493bbbe.jpg)
2.拔下开关连接器。
![13.可手动施加微压。](https://image.kindle-tech.com/images/articles/393/10a5817c807df6d8abc8f78d78d730de65b08058a3ffd.jpg)
3.从泵上拆下电源线。
![14.按绿色开关停止设备。](https://image.kindle-tech.com/images/articles/393/aade58d49db9f6dc5e2c0ac82412accf65b080630dd92.jpg)
4.拆下回油管。
![15.松开放油阀,释放压力。](https://image.kindle-tech.com/images/articles/393/08cdacea816e336901bee9ba48d105b765b0806c722f4.jpg)
5.卸下进油管。
![16.取出模具。](https://image.kindle-tech.com/images/articles/393/4c3c224478af3af925cb4b36feae47ac65b08075016d7.jpg)
6.卸下泵的安装螺钉。
![1.打开机箱侧盖。](https://image.kindle-tech.com/images/articles/393/15259f4b0f3637dbd23ca4876178a76865b0807d30078.jpg)
7.取出液压泵。
![2.拔下开关连接器。](https://image.kindle-tech.com/images/articles/393/63c3eec5a6832b9132e6a6e16ba54d6865b0808557b1c.jpg)
8.更换新的液压泵。
![3.从泵上拆下电源线。](https://image.kindle-tech.com/images/articles/393/8653c8434d789a946800eb8525ae691f65b080901ce05.jpg)
9.装上泵的固定螺钉。
![4.拆下回油管。](https://image.kindle-tech.com/images/articles/393/f96166c198a5ac83fbe3ece8237c39d865b080a2ac4f5.jpg)
10.拧紧回油管。
![5.卸下进油管。](https://image.kindle-tech.com/images/articles/393/3406487ccef8377eb08a3f809fa94e5765b080aeb9723.jpg)
11.拧紧进油管。
![6.卸下泵的安装螺钉。](https://image.kindle-tech.com/images/articles/393/8f1aa26ea9ad91d7dd09ca51bb3759e165b080b7c12c0.jpg)
12.压片机达到设定压力,停止压片并保持压力。
![7.取出液压泵。](https://image.kindle-tech.com/images/articles/393/b7587fd40ad5a60c2b05b7573377804965b080c21e8fe.jpg)
13.如果电路板损坏,可更换电路板。
![8.更换新的液压泵。](https://image.kindle-tech.com/images/articles/393/722ef71f6c49475ba957d7e582ff150d65b080c921169.jpg)
14.插入开关连接器。
![9.装上泵的固定螺钉。](https://image.kindle-tech.com/images/articles/393/633c74e99f8db289c0172d7125c6486465b080d1bca74.jpg)
15.松开注油孔螺丝。
![10.拧紧回油管。](https://image.kindle-tech.com/images/articles/393/de946455274359835c36bc45012693b065b080db45b84.jpg)
16.拧紧机箱侧板。
电动压片机注意事项
![11.拧紧进油管。](https://image.kindle-tech.com/images/articles/393/70e108f1fd20106c7f72f4d32188057b65b08195bf55e.jpg)
问题 1:气缸回程
![12.压片机达到设定压力,停止压片并保持压力。](https://image.kindle-tech.com/images/articles/393/4765a88a04287a746053d812f434ff9d65b081e6c0013.jpg)
电动压片机气缸的行程一般不应超过 30 毫米。如果样品变形较大,则需要将气缸复位,待气缸上升到 30 毫米后再加压,以防止活塞因拉簧变形而无法返回。
问题 2:压力表的设置。![13.如果电路板损坏,可更换电路板。](https://image.kindle-tech.com/images/articles/393/7b96520f3925e30d652e9a8490881c4065b081fd325ed.jpg)
1.设置 RL1F >RLIH 以启用设备。2.RL1D 为压力灵敏度,设置 RL1D =0000。
![14.插入开关连接器。](https://image.kindle-tech.com/images/articles/393/ea9c29033efadc1f9b5e439b57bb320765b081dac4f8a.jpg)
问题 3: 高压油管
![15.松开注油孔螺丝。](https://image.kindle-tech.com/images/articles/393/050e39d324f0b86f867f2717b932f51c65b081a83c88d.jpg)
应定期检查高压油管和连接部件是否漏油或油管是否变形。
问题 4:速度调节阀。![16.拧紧机箱侧板。](https://image.kindle-tech.com/images/articles/393/93f5ef916eaff1d0adede05ef5f4d25865b081c507fb8.jpg)
速度调节阀的作用是解决压力过冲问题。当实际压力超出设定压力太多时,应松开速度调节阀。如果设备压力未达到设定值,则需要拧紧速度调节阀。
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